W6PQL 600W SSPA


Presented is my build on the 'famous' W6PQL Solid State PA. I purchased the SSPA as ready-built module, together with the controller_board directly from Jim, W6PQL. After I heard the SSPA could create RFI into surrounding modlues like the Power_supply, controller_board or VSWR_monitor, I immediate decided to build the SSPS into a screened housing. The housing is made out of aluminium strips 40 x 6mm. All the strips are drilled, tapped and mounted to the copper heat-spreader. On top of the housing, a lit is mounted. The SSPS is mounted onto a large heatsink which is additionally is cooled by a very large, slow rotating fan. The fan is controlled in RPM based on the momentary temperature of the heatsink. Up to now, after several QSO's inclusing 120D mode QSO's, the noise of the fan was never above the average noise in the shack.






In-, and output consist of N-Connector with integrated large diameter semi-rigid. Following the advise from Jim W6PQL, there are small brass strips soldered to the screen of the semi-rigid, and then these brass strips are simply screwed onto the PCBA. This makes the soldering of a coax or semi-rigid onto the PCBA obsolete as this would be difficult anyhow due to the large heat-transfer into the copper heat-spreader. Also the teflon clamp is visible in the pictures below. This clamp prevents the PCB traces to get unglued due to repeated warm-cold cycles. For completenes als the detail how to attach the semi-rigid is depicted here below.









W6PQL Controller board


This controller board has several functions as one can lookup in the W6PQL site. So far, I haven't utilised all the potentials, this I hope will be in the near future when the SSPA is build into a nice cabinet.

  • On-board sequencer for control of antenna relays,
  • Amplifier bias and power supply feeds, and driver RF hold-off
  • High VSWR lockout that will accept either a negative or a positive trigger signal
  • High temperature lockout that will bypass an overheated amplifier until it cools down to a safe temperature
  • Temperature-sensitive fan control for normal cooling
  • Driver RF blocking during antenna relay changeovers
  • Internal regulator, which allows operation from power sources ranging from 12v to 50v
  • LED indicator feeds for power, transmit, SWR lock and High Temperature lock
  • Can be used as a controller for a mast-mounted LNA